September is National Food Safety Education Month and Section 204 of the Food Safety Modernization Act (FSMA) will go into effect in July 2028, so it's a perfect time to talk about labeling for food safety and how to get started before the compliance deadline is here.
The Centers for Disease Control and Prevention (CDC) estimates each year 1 in 6 Americans (or 48 million people) gets sick, 128,000 are hospitalized, and 3,000 die of foodborne diseases. And for many consumers, food recalls related to the mislabeling of required allergens poses another serious health threat. It's the responsibility of the United States (US) Food and Drug Administration (FDA) to assure foods sold in the US are safe and properly labeled by establishing food labeling requirements.
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In this blog, we'll explore labeling for food safety regulations, including allergen labeling requirements, FSMA 204 traceability requirements, label accuracy for recall prevention, and how labeling solutions can help manufacturers identify and respond to recalled products.
To keep consumers safe, the food industry must be highly regulated. With that comes multiple acts and initiatives food producers must follow to stay compliant.
This act was passed in 2004 to make it easier for food allergic consumers or their caregivers to identify (and avoid) foods that contain major allergens. As a part of its routine regulatory functions, the FDA inspects a variety of packaged foods to ensure they are properly labeled.
FALCPA originally identified eight major food allergens. The FASTER Act, which took effect in 2023, added sesame as the ninth major food allergen.
FALCPA identifies the major food allergens, which account for over 90% of all documented food allergies in the US and represent the foods most likely to result in severe reactions:
Incorrect packages or labels that fail to identify allergens are the leading cause of food recalls by the FDA and the US Department of Agriculture (USDA). Food manufacturers must prevent mislabeling products as well as avoid cross-contamination with allergens from other products.
Learn more about allergen labeling software or download an allergen label sample for CODESOFT label design software. CODESOFT Enterprise includes the Tagged Text Management feature to automatically highlight allergens when listed in ingredients.
This voluntary, industry-wide effort is designed to help the fresh food industry maximize the effectiveness of track and trace procedures, develop a standardized industry approach to enhance the speed and efficiency of traceability systems, and achieve supply chain-wide adoption of electronic traceability of every case of produce.
The fresh food industry handles about six billion cases of produce in the US each year. The use of standards in the supply chain will help narrow the impact of recalls, protecting both consumers and industry members.
Whether you are a small community farming operation or a major produce supplier, it is essential to have PTI-compliant labels. A PTI-compliant label must contain these elements:
CODESOFT includes a built-in formula that makes creating Voice Pick Codes quick and easy.
The FDA's FSMA was signed into law in 2011 and enacted in response to changes in the global food system and understanding of foodborne illness. The FSMA shifts the focus from how commercial farms, packing operations, and food processing facilities respond to foodborne illness to how they prevent it.
How? The FSMA:
With the FSMA Section 204 final ruling being published in November 2022, let us dive deeper into it.
Current law requires that entities in the food industry need to be able to declare where they directly bought something and to whom they directly sold it to. The implementation of Section 204 of FSMA expands traceability requirements for certain foods by requiring additional records tied to specific events throughout the supply chain.
FSMA Section 204 calls for the FDA to create a list of foods – the Food Traceability List (FTL) – that need additional recordkeeping and establish those recordkeeping requirements. So far, the FTL includes:
If you grow, ship, pack, process, manufacture, or sell any of the foods on the FTL, you are required to keep additional records on these items. For example, a retailer or foodservice operator may be responsible for storing data related to several steps along the supply chain, especially if the brand owns the warehouses or distribution centers that service store locations. Learn what key data elements you might be required to keep.
The Food Date Labeling Act, reintroduced in Congress in May 2023, would require standardized date labeling with separate phrases indicating whether the date is just a suggestion of peak quality ("BEST if used by") or a different phrase ("USE by") if there is an increased risk of food-born illness past a certain date.
Nearly 10% of all wasted food in the US is due to confusion over how to interpret food date labels—often mistakenly thought of as "expiration dates." The numerous types of date labels confuse consumers who believe their food will make them sick when more often the manufacturer intends to relay a guarantee of peak quality.
By establishing an easily understood food date labeling system, the Food Date Labeling Act offers a practical solution to improving consumer understanding, reducing food waste, and supporting sustainable practices. The Food Date Labeling Act also allows food to be sold or donated after its labeled quality date, helping more food reach those who need it.
Leverage database connections to easily pull "BEST if used by" or "USE by" dates onto food labels.
The FDA compliance date for all persons subject to the recordkeeping requirements is extended to July 20, 2028, but the time to prepare for FSMA Rule 204 is now.
Four things you can do now to prepare for FSMA Section 204:
Standards already exist to help farmers, growers, shipping/receiving, packers, manufacturers, processors, etc., achieve the degree of supply chain visibility required by FSMA Section 204. The Global Location Number (GLN) system established by GS1 US provides a unique 13-digit number for identifying all parties and locations in a supply chain.
A GS1 US-compliant barcode can identify everything from the specific farm, product type, and harvest date to ship date – information that becomes instantly available to every entity that handles the item along the supply chain.
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Food manufacturers must produce quality products as well as ensure the labeling of their products is accurate – the wrong representation of allergens, the wrong expiration dates, or even the wrong label altogether can result in excessive costs, negatively impact brand reputation, and put consumers at risk.
Imagine a manufacturer changes an ingredient in a product but fails to update the corresponding allergen declaration on the label. If that product is shipped to multiple distribution centers before the error is discovered, the manufacturer may need to determine exactly which products were affected, where they were shipped, and which labels were used. Accurate lot, batch, and product information can help narrow the scope of a recall and make it easier to identify affected products.
The same principle applies when a recall has already been initiated. Manufacturers need to quickly identify affected products, locate them throughout the supply chain, and prevent additional products with the same issue from being produced or shipped. This is where accurate labeling and traceability become critical.
Processes to help prevent labeling related recalls:
Beyond product recall prevention efforts, labeling accuracy also plays a key role once a product recall is initiated – it allows companies to quickly identify, locate, and remove affected products.
When choosing the appropriate barcode labeling system that helps your company with FSMA compliance, food industry initiatives, and protecting public health, look for one that supports:
By implementing LABEL ARCHIVE label security and traceability software, you can establish permissions to control access to all your label files, implement a multi-stage electronic approval process, and keep a record of changes, comments, revisions, and print history for every label. LABEL ARCHIVE also integrates with CODESOFT, so you can create and print compliant food labels and leverage robust database connections to increase labeling accuracy by minimizing human error throughout the labeling process.
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Nick Recht is the Sales Director for the Americas region at TEKLYNX RFID and barcode label solution provider. He leverages his passion for using technology to add value to businesses and his 15 years of AIDC experience to help organizations of all sizes barcode better. When he is not working, he is driving one of his daughters to a practice of some sort or doing a project around the house.
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One of manufacturing's biggest fears is a product recall - not only because of the potential for bad PR, but because of the wasted product, money, time, and potential safety risks for the users of their products.
READ MOREThank you for providing such detailed information about product recalls! It's crucial that consumers are fully aware of the potential risks and take the necessary steps to ensure their safety.
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