Automating Your MES or ERP Label Printing for Efficiency and Accuracy

Automating Your MES or ERP Label Printing for Efficiency and Accuracy

BY: CECILIA POVEDA, ISV BUSINESS DEVELOPMENT MANAGER AT ZEBRA TECHNOLOGIES / DATE: 06/11/2025 / TOPICS: विनिर्माण, ट्रांसपोर्टेशन और लॉजिस्टिक्स, REGULATORY COMPLIANCE, ENTERPRISE LABEL MANAGEMENT

Every manufacturer faces mounting pressure to automate more production tasks and increase output, reduce costs, and maintain accuracy. But an often-overlooked area for optimization is label printing.

This is where many companies waste thousands of hours of labor per year, by manually entering label data and manually triggering print jobs from their manufacturing execution system (MES) or enterprise resource planning software (ERP). Manual label printing steps such as data entry, template selection, and job triggering are often slow and highly prone to delays and errors that waste precious labor hours and ripple through your entire supply chain.

However, by integrating automated label printing directly into your MES or ERP, you can eliminate these inefficiencies, ensure data accuracy, and save countless hours of labor while achieving far better operational agility. Let's take a look at how you can easily do this with SENTINEL print automation and Zebra label printers.

How print automation radically transforms your labeling

Your MES or ERP system helps orchestrate the flow of orders, jobs, and tasks between your planning, operations, tracking, and quality systems. But, when your labeling remains a disconnected and manual process, it creates bottlenecks and risks:

• Error-prone manual data entry leads to mislabeling, rework, and compliance issues
• Lag times between MES data updates and labeling reduce real-time responsiveness
• Resource waste from labor-intensive printing processes increases operating costs

Print automation bridges these gaps by pulling live data from your MES or ERP system, applying it to the correct label template, and triggering printing without human intervention. This ensures that every label you print, whether it’s on your shop floor, a packaging station, or even in your warehouse, is timely, accurate, and compliant.

How print automation works with your MES or ERP

Modern print automation platforms such as SENTINEL integrate directly with your MES or ERP software to handle label printing. Here’s how it works:

• Data capture: SENTINEL connects to your MES, ERP or WMS, pulling the exact data required for each job:
  • Product details
  • Lot numbers
  • Order IDs
  • Shipping information
  • Other required details
• Template application: The system applies that data to the correct label design in real time, ensuring accuracy and compliance. CODESOFT barcode and RFID label software allows you to easily create and apply advanced templates and labels with over 100 barcode symbologies, robust MES and ERP database connections, and merged label and document printing.
• Automated job triggering: Print jobs are triggered by MES/ERP events or database updates and sent to Zebra barcode label and RFID tag printers, sending labels directly to one or hundreds of printers simultaneously.
• Print jobs from any system area: You can trigger automated printing from any order, job, task, or screen in your MES or ERP.
• Enterprise-wide standardization: By centralizing control, you can ensure consistent labeling formats and processes across every facility and production line. CODESOFT is an ideal companion tool that makes this easy to achieve with SENTINEL print automation.

Key benefits for your manufacturing operations

1. Cost savings

Automating label printing means your plant workers don’t have to spend time manually entering and checking label data, which saves endless hours of time and annoyance over the long term. This creates major labor savings and helps minimize labor requirements while eliminating the costly fallout from labeling errors and reprints. By scaling printing without adding personnel, you can meet growing demand and ensure accurate labeling, tracking and compliance—without inflating overhead.

2. Time efficiency

The big key to the overall cost savings of print automation is time efficiency. Print automation can reduce print initiation time from over a minute to just seconds. That means more throughput and less downtime when you need them most.

3. Scalability

As production volumes increase, automated systems can handle hundreds of simultaneous print jobs without bottlenecks. Your MES or ERP data can drive high-volume label creation instantly, regardless of output demand.

4. Improved compliance and accuracy

Print automation also helps ensure that your labeling adheres to internal standards and industry regulations. This reduces the risk of noncompliance penalties and protects your customer relationships and brand reputation. At a time when RFID tagging and compliance labeling are becoming more common requirements from customers and regulators—this can help save you thousands of dollars in both compliance and noncompliance costs.

5. Long-term gains

Over time, print automation also increases the return on investment of your MES or ERP by extending your system’s capabilities without costly upgrades. You can integrate print automation with your system, right out of the box, for easy and rapid deployment with long-term labor savings and financial benefits.

Case in point: Flex-Strut’s efficiency gains

Flex-Strut, a manufacturer of metal framing systems, needed a way to handle diverse labeling requirements without adding manual steps to its production flow. By integrating SENTINEL with its existing business systems, the company achieved:

• 100% faster label printing speed
• 25% better labeling accuracy
• Automated print jobs across its operations
• Improved production at less total labor cost

This is just one example, but it highlights how system-integrated print automation can transform labeling from a resource drain to a performance driver.

Implementation considerations for MES integration

When planning to integrate print automation into your MES workflows, consider the following:

• System compatibility: Ensure your print automation software supports your MES, ERP, or WMS environment, whether Oracle, SAP, Microsoft Dynamics, or a custom platform.
• Template standardization: Standardized templates simplify compliance and reduce setup errors across sites.
• Security and permissions: Make sure you can control who can edit templates or initiate print jobs to protect data integrity.
• Scalability planning: Choose a solution that can grow with your production needs, from a handful of printers to an enterprise-wide network.

Getting started with label printing automation

Label printing may seem like a small part of manufacturing, but the cost and labor requirements can add up, especially if you’re labeling manually. However, by integrating automated printing into your MES or ERP workflows, you can unlock huge cost savings, faster throughput, and improved quality—without overhauling your existing systems.

To learn more, connect with the labeling and MES integration experts at TEKLYNX, and they'll be happy to arrange a demo, walk you through the SENTINEL and CODESOFT solutions, and provide tips and recommendations to help you automate your labeling processes.

SET UP A PERSONALIZED DEMO OF SENTINEL

Learn more about TEKLYNX software for Zebra printers or download a free 30-day trial of CODESOFT barcode and RFID label software.